MSA FiveStar Bedienerhandbuch

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FiveStar
®
Alarm
Technical Manual
"
WARNING
THIS MANUAL MUST BE CAREFULLY READ BY ALL INDIVIDUALS WHO
HAVE OR WILL HAVE THE RESPONSIBILITY FOR SERVICING THE PRODUCT.
Like any piece of complex equipment, this instrument will perform as
designed only if it is used and serviced in accordance with the manufacturer’s
instructions. OTHERWISE IT COULD FAIL TO PERFORM AS DESIGNED AND
PERSONS WHO RELY ON THIS PRODUCT FOR THEIR SAFETY COULD
SUSTAIN SEVERE PERSONAL INJURY OR DEATH.
The warranties made by Mine Safety Appliances Company with respect to the product are voided if
the product is not used and serviced in accordance with the instructions in this manual. Please
protect yourself and others by following them. We encourage our customers to write or call
regarding this equipment prior to use or for any additional information relative to use or repairs.
"
CAUTION
For safety reasons, this equipment must be operated by qualified personnel
only. Read and understand the instruction manual completely before
operating.
In the U.S., to contact your nearest stocking location, dial toll-free 1-800-MSA-2222. To contact MSA
International, dial 1-412-967-3000 or 1-800-MSA-7777.
This manual pertains to:
North American approved instruments with Serial Number prefix "F" and "G"
Australian approved instruments with Serial Number prefix "A"
EN approved instruments with Serial Number prefix "A".
© MINE SAFETY APPLIANCES COMPANY 2005 - All Rights Reserved
Manufactured by
MSA INSTRUMENT DIVISION
P.O. Box 427, Pittsburgh, Pennsylvania 15230
(L) Rev 9 710440
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Inhaltsverzeichnis

Seite 1 - FiveStar

FiveStar® AlarmTechnical Manual" WARNINGTHIS MANUAL MUST BE CAREFULLY READ BY ALL INDIVIDUALS WHOHAVE OR WILL HAVE THE RESPONSIBILITY FOR SERVICI

Seite 2 - ITEM WARRANTY PERIOD

8. Press the new sensor into place.9. Replace the sensor gasket and sensor cover.10. Re-install screws to hold down the sensor cover." CAUTIONDo

Seite 3 - Table of Contents

4. Verify that the electricalcontact Zebra Stripbelow sensor is notmissing or damaged.• The Zebra Strip is asmall, blackconductive elastomerwhich make

Seite 4

Serial No. Prefixes of "G" or higher, be sure toremove the jumper pin from the Tox 3 position (SeeFIGURE 1-3) before installing sensor."

Seite 5

9. Install battery pack. Instrument will turn ON. Proceed throughsensor setup.NOTE: NO, Cl2, and NH3 sensors are "biased" sensors. Assuch, t

Seite 6 - TOC-4 FiveStar Alarm

9. Turn the instrument ON and proceed through sensor setup.• If the instrument autoconfiguration is disabled, theinstrument shows an errormessage. Ref

Seite 7 - Set-up and Configuration

• Pressing PAGE (LEL) button causesthe combustible readings to displayas 0-100% LEL.• Pressing the RESET (YES) buttoncauses the instrument to displayc

Seite 8

Table 1-2. Default Factory Alarm SetpointsSENSOR TYPEEXPOSUREWARNLOW ALARM HIGH ALARMCOMBUSTIBLE LEL - N/A0.5% CH410% LEL or1.0% CH460% LEL or3.0 CH4

Seite 9 - Replacing a Sensor

• Pressing PAGE (SKIP) exits the autoconfigure sequence. • The instrument displays the FIGURE 1-13 screen to remind theuser to:• check the sensor cove

Seite 10 - WARNING

Manual Sensor ConfigurationFor instruments with the autoconfiguration feature disabled, thesensor setup sequence can be entered manually. A variation

Seite 11 - FiveStar Alarm 1-5

Chapter 2CalibrationOptional Fresh Air SetupThe FiveStar Alarm can be set to allow the user to automaticallyzero the measurement systems and calibrate

Seite 12

MSA Portable Instrument Warranty1. Warranty-ITEM WARRANTY PERIODChassis and electronicsLifetime (MSA will support productfor five years after product

Seite 13 - Removing a Sensor

To Perform Fresh Air SetupPress the RESET (YES) button within five seconds.• The FiveStar Alarm begins to perform a Fresh Air Setup.• Oxygen is set at

Seite 14 - Sensor Autoconfiguration

Calibration Procedures 1. Press the ON/OFF button; immediately and simultaneouslypress and hold the PAGE and the RESET buttons.• An alternative method

Seite 15 - FiveStar Alarm 1-9

To Proceed: 4. Press the RESET (READY) button. 5. Wait approximately 15 seconds for the FiveStar Alarm tocomplete the fresh air adjustments. • During

Seite 16 - 1-10 FiveStar Alarm

Press the PAGE (SKIP)button to skip calibrationfor any gases you do notwant to change.6. There are three meansto supply gas to theFiveStar instrumentf

Seite 17

• Add-on Pump Module:To attach the Add-on Pump Module, refer to FiveStarInstruction Manual (P/N 710436), FIGURE 2-47.Once the calibration sampling dev

Seite 18 - Manual Sensor Configuration

20.8%. Do not adjust the oxygen reading to the cylinder value, asslight variations may occur; however, verify that the oxygenreading is within the lim

Seite 19 - Calibration

Special Instructions for Instrumentswith Chlorine Dioxide SensorsCalibrationFiveStar Alarms equipped with chlorine dioxide sensors may becalibrated di

Seite 20 - Calibration Adjustment

Chapter 3Troubleshooting and MaintenanceTroubleshootingThe FiveStar Alarm will operate reliably for years when cared forand maintained properly. If th

Seite 21 - Calibration Procedures

Table 3-1. Troubleshooting Guidelines (continued)ERROR CODEDESCRIPTION CORRECTIVE ACTION1Sensor board error Check/replace sensor board2EEPROM errorRei

Seite 22 - 2-4 FiveStar Alarm

Table 3-1. Troubleshooting Guidelines (continued)ERROR CODEDESCRIPTION CORRECTIVE ACTION27Improper sensor installed inToxic 2 siteCheck sensor placeme

Seite 23 - FiveStar Alarm 2-5

Table of ContentsChapter 1Set-up and Configuration. . . . . . . . . . . . . . . . . . . . . . . . . 1-1Sensor Autoconfiguration and Replacement . .

Seite 24 - 2-6 FiveStar Alarm

Repair ProceduresBattery Pack ReplacementRemove the Battery Pack 1. Turn battery mounting screw on theback of the instrument in acounterclockwise dir

Seite 25 - Toxic Gas Sensor Calibration

" CAUTIONWhen removing the back of the case, be careful not to pullthe buzzer wire from the connector. This is a fragile connector;use minimum fo

Seite 26

sequence shown in FIGURE 3-3.NOTE: Do not over-tighten screws.16. Reconnect battery pack.17. Completely recalibrate the FiveStar Alarm." WARNINGV

Seite 27 - Chapter 3

10. Remove the white ribbon connector from the main boardsocket by CAREFULLY pulling up the brown tabs (locatedon the sensor side) until they stop.11.

Seite 28 - 3-2 FiveStar Alarm

7. Remove all sensors by gently rocking them back and forthand lifting them from their sockets. 8. Turn unit over and remove the six case-mounting

Seite 29 - FiveStar Alarm 3-3

20. Grasp keypad ribbon cable, form cable into loop and insertribbon edge into socket on the right-hand corner(FIGURE 3-4).21. Replace sensor board an

Seite 30 - Repair Procedures

29. Replace gasket and sensor cover and attach with four screws.30. Reconnect battery pack.31. Completely recalibrate the FiveStar Alarm. " WARNI

Seite 31

Chapter 4Parts ListTable 4-1. North American/Australian Common Accessory Parts ListPARTNORTHAMERICANAPPROVEDPART NO.AUSTRALIAN APPROVEDPART NO.EN APPR

Seite 32 - Sensor Board Replacement

Figure 4-1.North American (through Serial Number Prefix "E") Replacement PartsNOTE: This version does not have the sealing gasket around the

Seite 33 - Display Module Replacement

Table 4-2. North American(through Serial Number Prefix "E")Replacement Parts ListFIGURE4-1ITEM NO.PART/COMPONENTNORTH AMERICANAPPROVED INSTR

Seite 34

Figure 1-12. Accept Alarms Reset/Show/OK . . . . . . . . . . . . . . . 1-10" CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 35

Figure 4-2.Australian and European Approved Replacement Parts and North American (Serial Number Prefix "F" or Higher) Replacement PartsNOTE:

Seite 36

Table 4-4. North American (Serial Number Prefix "F" or "G")Replacement Parts ListFIGURE4-2ITEMNO.PART/COMPONENTSERIAL #PREFIX &quo

Seite 37 - Parts List

Table 4-5. Australian/European Replacement Parts ListFIGURE4-2ITEM NO.PART/COMPONENTAUSTRALIAN/EUROPEANAPPROVED INSTRUMENTPART NO.AUSTRALIANAPPROVEDEN

Seite 38 - Figure 4-1

Table 4-6. Pump and Aspirator Assembly Replacement Parts ListFIGURE4-3ITEM NO.PARTPART NO.DATECODED G99(JULY ’99)PART NO.DATE CODEDH99(AUG. ’99)OR NEW

Seite 39

Figure 4-4. Battery and Fuse LocationTable 4-7. Replaceable Battery Pack Parts ListPARTNORTHAMERICANNORTHAMERICANPLATEDAUSTRALIANAPPROVEDINSTRUMENTPAR

Seite 40 - (Item 14)

Chapter 3Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . 3-1Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 41 - FiveStar Alarm 4-5

Figure 4-2. Australian and European ApprovedReplacement Parts and North American (Serial Number Prefix "F" or Higher) Replacement Parts . .

Seite 42 - 4-6 FiveStar Alarm

Chapter 1Set-up and ConfigurationThe user must be familiar with the procedures in the FiveStarAlarm Instruction Manual, including all cautions and war

Seite 43 - Replacement Parts

• Eight-character instrument "name" shown oninstrument startup (default is "PASSPORT")• Change alarm setpoints • Set backlight tim

Seite 44 - 4-8 FiveStar Alarm

The autoconfiguration feature allows the user to change theinstrument sensor configuration as the user’s gas sensing needschange. The unit steps throu

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